News

Today, Huatao Sales Department received positive feedback from UAE customers on our anilox roller. Thanks for customer trust and hope Huatao Group continue to provide high quality and competitive price products for every customer. Here enclosed our customer case for more clients reference. We have received customer inquiry of 18th Jun with detail drawings as below.   Meanwhile, we also get customer existing roller problems- all ceramic coverage are damaged caused by chemical affect.     Through the negotiation with the customer, we got that the customer attaches great importance to the quality of the roller.   Huatao products has always been known for its high quality and competitive price. Not only anilox roller, but also corrugator belt, corrugator roll, Spray Humidifier System, preeure roll, Glue and doctor roll, Tension roll etc corrugator machine spare parts.   As we all know, The anilox roller is the core component of the flexographic printing machine. It is responsible for evenly transferring a certain amount of ink to the printing plate. The anilox roller directly determines the printing quality.   Here detail intruduction our advanced technology to procude good quality anilox roll.   1. Raw material Huatao anilox roll adopts seamless steel pipe-#20 steel. And the inner holes are bored. The wall of the tube is very uniform. We have a machining process center of Doosan from South Korea.The shaft head is made of solid one-piece round steel. Processed in one piece And the various screw holes, slots and arcs on the spindle head are all processed in one piece, and the assembly accuracy is high.      2. Creamic coating The quality of the coating and ceramics is the key determines to decide the service life of the roller. Huatao Anilox roll used 100% double coating, NiCr alloy anti-corrosion coating + imported ceramic coating. The ceramic coating itself is porous. Huatao have import spraying machine from Switzerland and add imported ceramic powder to control the porosity to 1-2%. Other supplier’s porosity can reach more than 5%. They will use encapsulant to achieve low porosity. After sealing the hole with a encapsulant, it can play an anti-corrosion role, but the sealing component in the encapsulant itself can also be dissolved. Therefore, if the cleaning reagent happens to corrode the encapsulant, then water will seep into the ceramic pores, and the water will corrode the iron core. The iron will rust and expand, and the inside will swell and break the ceramic. Huatao anilox roll usd double coating.Ensure the good quality of each roll. Swiss Metco three-cathode plasma spraying system, the spray coating is dense, the porosity is only 1-2%, and the bonding strength is high, 40-60Mpa.      3. Engraving machine The engraving machine is a high-power fiber laser engraving machine imported from Germany-Schepera. The inner wall of the roll is smooth and the roll hole uniformity is good. Easier to produce ink. Our machine could Process roll max size is 6meters. 4. Balance process It is worth mentioning is our balance techinical. Our dynamic balance is the balance done by subtraction, that is, to remove the weight in the place of heavy. Other manufacturers generally do addition, that is, welding balance blocks in light places. It falls off easily. Some customers roll inside will make a clang, that is, the balance block fell. Our Balance process could ensures stable operation for our customers. In the end, the customer was convinced by our professionalism and give good feeback our anilox roll. As long as you requested,we firmly believe that there must be a kind of optimized solution that fits you. Huatao wholeheartedly provides high-quality and competitive-price products to every customers.   Contact us HUATAO GROUP - CORRUGATED CARBOARD PRODUCTION LINE SPARES Contact:  Maple Zhao TEL:+86-311-80690567   Mobile : +8618033763037  Email : market@huataogroup.com   Website:  www.htwirebelt.com  Add:No.298 Zhonghua North Street, Xinhua District, Shijiazhuang, China. Zip:050000   Related products   Pressure roll  Corrugating roll  Corrugator Belt  Spray Humidifier System   

Huatao offer anti-stick teflok roller and solve your life time problem with best solution and good maintenance is helpful to prolong the life time    When using a Teflok roller for work, if there is a conflict between the Teflon roller and the pressed material, static electricity will be occurred , which will suck dust in the air to the surface of the Teflok roller. So you will be found that there are a lot of foreign objects on the roller surface. At this time, you need to use a soft cloth to wipe the Teflon roller gently to achieve the purpose of improving the appearance quality of the Teflon roller. When installed on equipment for production, whenever materials enter the working surface of the Teflok roller. The material needs to be calendered first to avoid scratches on the roller surface due to rapid hardening of the material. Of course, this operation must be performed without affecting the production quality of the material. If it affects the exit of the material, it needs to be polished at the Teflok roller factory. There are two kinds of Teflok coating roller :MDO Teflok Preheating Roller & Teflok MDO stretching rollers used in the production process of the BOPP BOPET/BOPA/Optical/Battery Separator film production line，the common film line width : 6.6M, 6.3m 8.7 m,10.6m .10.5 10.4m the teflok Preheating roller size :φ595 * FL1200, φ614*FL1200  ，the teflok MDO stretching Roller size of BOPET Line :  φ220/230*2800 ， 230*2900 ，φ232*2900 Main Structure: Shell: Double-shell constructionDisc/Shaft: Shrinked and welded shafts and side discs from Q345BFlow-system: Flow channels between inner and outer tube separated with welded leading spiralsWater / oil inlet and outlet at same endSurface coating: Teflon / ceramic / chroming / tungsten carbide   Surface TEF-Lok coated, roughness Ra<=0.4um， coating thickness:60-100um   Static and dynamic requirement, tolerances Runout <=0.05mm，cylindricity  <=0.05mm Dynamic balancing G2.5 up to max. line speed  Now you should learn how to learn maintain the teflok coating roller and the teflon coating roller used in in the film production; If you have any concern about the teflok coating MDO stretching roller or Preheating roller or other roller used the in Film Casting/MDO/PRS/Winding/Coating/Metalizer etc。   Chill Roller ,MDO Preheating Roller ,MDO Stretching Roller,MDO nip roller, Cooling Roller,Corona Treater Roller, Corona Treatment Nip Roller, Flame Roller,Carbon Fiber contact roller, Carbon fiber Transition Roller, Carbon Fiber Slitter Roller, Spreader Roller,Stripping Roller, Watertank Fluted Roller,Dehydration Press Roller   Contact us ↓   Jenny Liu Huatao Group   Sale05@huataogroup.com   Mobile: 0086 17743789775 ( Whatsapp/Wechat/Viber)   :https://www.rollerandreducer.com/rollers/    

In the morning of 13th September, the 18th Bruckner film production line (No.:2193 FAF) of Forop Advanced Materials Co.,Ltd.(hereinafter abbreviated as “FOROP”) was officially put into production in Fuqing Intelligent Industrial Park of Fujian Province. Wanyan Lin , Vice Mayor of Fuqing government, Xiangyang Ye, Deputy Director of Rongqiao Economic and Technological Development Zone Management Committee, Jianjian Mao, Co-President of FOROP, Christoph Bombik, Project Manager of Bruckner and the project team attended the ceremony and witnessed this exciting moment together. The production line introduced from Bruckner is the world's leading 8.7-meter multi-layer co-extruded film production line, whose mechanical design and automation control adopt cutting-edge technology, and the fastest speed is up to 600 m/min, which is the fastest production line with the same width equipment in China at present. At the same time, the production line also has the world's highest single-line capacity efficiency, the strongest level of equipment automation, energy saving and environmental protection performance, etc., for the company to continue to improve production efficiency, strengthen quality management, and promote energy saving and environmental protection provides a strong protection, to better meet the diversified product needs of global customers. With the successful commissioning of this production line, the national industrial layout of FOROP has achieved a milestone victory, with five production bases in Fuqing, Nantong, Zhaoqing, Weifang, and Chengdu, all of which have been completed and put into use. FOROP has 18 film production lines in operation now, with an annual production capacity of more than 800,000 tons, a leading scale in the world, and film products are exported both at home and abroad, spreading over 50 countries and regions in six continents, such as Asia, Europe and Africa.

The common goal of the different type coating technologies is to increase the usefulness of the roller, thereby increasing production efficiency. Different coating technologies are suitable for different application scenarios, and choosing the right coating technology is crucial to ensure the performance and durability of the roller. Ceramic coatings Ceramic coatings include alumina, titania, zirconia, chromium oixde, silicon carbide, silicon nitride, and boron carbide, as well as oxides of many of these materials. It can provide wear protection to guide rollers for films, fibers, paper and cardboard. In recent years, it has also been active in biomaterials. Usually the plasma coatings system to spray ceramic powder material with the temperature range from 18000℃ to 30000℃. Main properties of ceramic coatings include high chemical corrosion resistance, anti-static, excellent wear resistance, mirror surface finished, oxidation resistance, excellent electrical insulation, high hardness. Ceramic coating apply to CFRP, aluminum, steel roller. Non-stick wear coatings Use a kind of special polymer combined with metal powder by plasma coatings process which can form dural layer extremely wear resistant and non stick functional surface for hot melt glue. Non-stick wear coatings widely used in adhesive tape, sanitary napkins, diaper, film industry. Non-stick wear coatings main properties include prevent adhesive build-up, web tension control, superior wear proformance, superior anti-corrosion, reduce roller/parts work noise. Non-stick wear coatings apply to CFRP, aluminum, steel roller. Tef lon coatings Low friction fluoropolymer with outstanding chemical resistance and weathering resistance. It has excellent electrical insulating properties. It can also solve the contamination problem for ink, plastic, water-based glue. Tef lon coatings main properties include smooth finished surface, low friction, high temperature applications up to 240℃, easy clean. Tef lon coatings apply to CFRP, aluminum, steel roller. Tungsten carbide coatings Tungsten carbide hard facing coatings are a kind of coating with high hardness, erosion resistance, excellent wear resistance up to HV 1200. Coatings exhibit a strong metallurgical bond with the substrate. It mostly used in film, paper-making, turbine blade, cardboard industry. Tungsten carbide coatings main properties include excellent corrosion and wear resistance, high hardness, high-conductivity, scratch resistance, impact resistance, heat and oxidation resistance, ultra mirror surface finished Ra 0.02um. Stainless steel coatings Stainless steel is an iron-based alloy that contains an appreciable percentage of chromium and nickel. It enhanced surface quality as well as increased corrosion and wear resistance. It mostly used to spray onto CFRP roller surface what can make it like a 'steel roller' with lightweight. Stainless steel coatings main properties include corrosion resistance, durable, hygienic, temperature resistance, mirror surface finished, apply to CFRP roller. HUATAO Can offer :MDO Preheating roller,  Water tank fluted roller, Chill Roller, Stripping Roller,Dehyration Press Roller,,MDO Stretching Roller,Gravure Roller,Cooling roller,Vacuum Suction Roller,Corona Roller,Corona Nip roller,Carbon fiber floating roller, MDO nip roller, carbon fiber contact roller, carbon fiber tension roller,,one-stop roller solution for Bi-Oriented strecth film, Among them, MDO Preheating roller,Chill Roller,MDO Stretching Roller,Casting Roller ,Cooling roller can be coated on customer request  

What are the application characteristics of planetary gearbox for coal mining equipment? China is a major coal producing country in the world. In order to adapt to the rapid increase in coal demand, the installed power of many coal mining machinery has increased exponentially. Therefore, the requirements for the mechanical transmission part are becoming higher and higher. The traditional fixed axis gear transmission structure can no longer meet the new work requirements, and the use of planetary gear transmission in coal mining machinery is imperative. The planetary gear transmission of the planetary reducer has the characteristic of power diversion, and its central wheels can form a coaxial linear transmission. Moreover, the internal meshing gear pair is reasonably applied, which can achieve the characteristics of small volume, light weight, compact structure, and strong load-bearing capacity. In addition, the symmetry of the planetary gear transmission structure also balances the reaction forces acting on the central wheel and the arm bearings, which is beneficial for improving transmission efficiency, with efficiency values reaching 0.97-0.99; Due to the use of multiple planetary gears with the same structure, which are evenly distributed around the central wheel, the inertia force between the planetary gears and the rotating arm can be balanced, increasing the number of gears involved in meshing, achieving smooth operation of the planetary transmission, enhancing the ability to resist impact and vibration, and improving work reliability; And as long as the appropriate planetary gear transmission type and gear matching scheme are selected, a small number of gears can be used to achieve a large transmission ratio.

Common Problems Requiring Industrial Gearbox Repair Industrial gearbox repairs often fall into several categories that result from the failure of one of the components. These are some of the most common failure points for industrial gearboxes: 1. Failure of Sealing Components Several issues may contribute to the failure of seals. Dirt and debris that get into the lubricant can damage the seals by creating minute tears. These tears will lead to lubrication loss, causing additional damage to the gears and seals. When lubrication leaks from a gearbox, the internal operating temperature rises from friction-generated heat. This excessive heat can break down the seal materials, leading to extra wear. Having the incorrect size of seals installed on the gearbox or incorrectly installed seals may create leaks which contribute to the failure of the seals and gearbox damage. Regular gearbox maintenance with frequent seal replacements can mitigate damage from dirt and debris. Only permitting qualified, experienced technicians to replace seals can prevent the improper installation of these components. Operating gearboxes in clean environments can also reduce the amount of contamination to the seals. 2. Failure of Gears The gears themselves also need regular inspections and replacements because a gear failure can stop the gearbox’s operation or severely reduce its efficiency. As with seals, gears typically have a failure from debris or dirt entering the system. This material can get between moving parts, which causes wear on the gears and eventual failure. In some instances, the debris results from another mechanical problem inside the gearbox, which sends shavings of metal components throughout the unit. Replacing seals regularly and scheduling frequent inspections and gearbox service can prevent this type of gear damage. Overheating can wear down gears or damage lubricant in the gearbox, causing failure of the unit. Overloading the gearbox can also lead to overheating. Avoid excessive loads to protect the operation of the gearbox. Poor alignment of the gears typically does not happen during normal use, but following service or repairs by an unqualified person. Never allow anyone without knowledge of industrial gearbox repair to service the unit to avoid issues caused by poor maintenance. 3. Failure of Bearings Approximately 50% of gearbox problems stem from bearing failures. Reasons for bearing failures include improper lubrication and overloading the bearings. Excessive force on the bearings can occur from too high of a load exerted on the shaft. The bearings take much of this extra load, contributing to damage from overuse. During repairs, technicians will inspect the bearing races ball paths for signs of this type of excessive force. If found, they will replace the bearings. To avoid this type of problem, operators should only use gearboxes within load limits. Lubrication problems can also damage the bearings. Too little lubrication can cause a buildup of friction heat from the metal bearings running along the metal track. Over time, this metal-on-metal contact will wear out the bearing race, leading to complete failure. Having too much lubrication also causes issues with the bearings through thermal damage caused by fluid friction. During maintenance, checking the bearings for the proper amount of lubrication can prevent damage to the bearings. Only allow qualified technicians to repair and maintain bearings to ensure the longevity of these parts by avoiding friction damage.

We are delighted to announce Papertech Expo to be held 1, 2 & 3 August 2024 at International Convention City Bashundhara (ICCB), at Dhaka, Bangladesh. We are engaged in paper machine spare parts export for more than 16 years. What we can supply in paper industry is Rollers, Gearboxes, Bearings, Motors, Paper machine Clothing, Stock preparation, etc. Welcome to visit us at Papertech Expo Hall No.1; booth No. : A176 for more details.

MDO Nip Rollers are an essential component in the film stretching process, specifically in Machine Direction Orientation (MDO) systems. These rollers play a crucial role in achieving uniform stretching and improving the mechanical properties of films. Features of MDO Nip Rollers for Film Stretching: Hardness Range: MDO Nip Rollers typically have a hardness range of 60 to 85 Shore A, ensuring optimal performance during the stretching process. Maximum Operating Temperature: These rollers can withstand high temperatures, with a maximum operating temperature of up to 250°C. Sizes: MDO Nip Rollers are available in various sizes, such as 800, 1000, 1300, 2300, and 2800 mm, to accommodate different film manufacturing lines. Excellent Resistance: They exhibit excellent resistance to ozone, heat, and abrasion, ensuring durability and longevity. Strong Grip: MDO Nip Rollers provide a strong grip on films during the stretching process, facilitating uniform stretching and preventing slippage. Color Options: These rollers are available in different colors, such as red, yellow, and white. How to improve the MDO Nip Roller Lifetime? 1. Improve the rubber hardness to 75 or 80 Shore A. 2. Make chamfer at the rubber edge We have full of experiance on roller for plastic films production. Please fell free to contact with us if you have some new inquiry or problems need to be solved. Our Industry Rollers included Rollers for Plastic film, Rollers for Metallurgy. We supply quality gearboxes and Electric Motors as well.

The colloid used for polyurethane rubber rollers has sufficient surface viscosity to ensure that the rubber rollers have good ink transfer and inking properties during the printing process, and their good ink-friendly properties can ensure high-quality printing.When using and selecting polyurethane rubber rollers, if you do not pay attention to maintenance or do not know how to choose the method, the phenomenon of degumming of polyurethane rubber rollers will occur.Today, let's analyze the factors that affect the degumming of polyurethane rubber rollers.: 1.Adhesive selection; 2.Treatment of iron core; 3.Influence of mold and core temperature; 4.Mold design and mold requirements; 5.Influence of synthesis process; 6.The influence of the pouring process. Therefore, during the transportation and storage of polyurethane rubber rollers, they should avoid direct sunlight, rain and snow, and impact under pressure. Contact with acids, alkalis, greases and organic solvents is prohibited, and they should be 2 m away from the heat source.And store (-10°c-40°c) in a cool and ventilated room with a relative humidity below 85.Do not approach a heat source or be exposed to cold air; the rubber layer of the rubber roller shall not be pressed.When storing, rotate 180 degrees every half month.The rubber parts should be wrapped in coated kraft paper or plastic film, and then packed with blankets, etc., do not put it naked to avoid light. The rubber part should be wrapped in coated kraft paper or plastic film, and then packed with blankets, etc. Do not put it naked to avoid light. Be sure to use a spacer to support the roller journal, and do not support the rubber part. During storage, in order to prevent deformation of the rubber structure, the roller body should be rotated regularly (it is advisable to rotate once in half a month), and do not use rubber rollers taken from cold places, especially in cold winter.If you use a rubber roller that has just been brought from the warehouse, the rubber is in danger of breaking. When the polyurethane rubber roller starts to run, it should be gradually and evenly pressurized. For long-term storage, it is best to grind it slightly before use. If the surface of the rubber roller is wrinkled or cracked during use, it should be removed in time and re-polished for use. When the polyurethane rubber roller stops running, it should not be subjected to pressure. Our Industry Rollers included Rollers for Plastic film, Rollers for Metallurgy. We supply quality gearboxes and Electric Motors as well.

Mining Türkiye 2024 - 11th Internatonal Mining, Tunneling, Machinery Equipments and Heavy Duty Vehicles Fair held on May 02-05, 2024 at Tüyap Fair. Mining Türkiye Fair, the most comprehensive fair of the mining industry, offers the opportunity to examine many products and servisec like drilling machinery and equipment, cutting-loading-transporting machines and equipment, geological survey equipment, drilling machinery and equipment, as well as grinding-crushing-screening-sorting machinery equipment, chemical enrichment materials and equipment, occupational health safety equipment and finally generators (including electric motors) at the same time. We participated and have meet many local business partners and new customers there. Our gearboxes included Industrial Standard Gearboxes, Gearboxes for Mining, Gearboxes for Metallurgy,Gearboxes for Petro Chemical, Gearboxes for Wind Energy, Gearboxes for Rubber and Plastics. Our Gearboxes are widely used as Metallurgy rolling mill roller drive. Plastic Film Roller Drive etc Industrial Rollers. They are equipped with excellent quality bearings and Gears. We supply quality electric motors for our gearboxes as well.

In 2024, we established a new industrial gearbox business unit. It is expected that the product will be fully introduced to the market in June 2024, helping the company to expand the market in downstream areas such as cement, coal, power, port, and water conservancy. The industrial gearbox business unit include general gearbox business segement, construction business segement, planetary gearbox business segement, Heavy-duty gearbox business segement, Special gearbox for rubber and plastic industry business segement, Special gearbox for crane business segement, Special gearbox for Lithium battery mixing business segement. The company takes becoming a world-class transmission expert as the enterprise vision, takes gearbox products as the core, takes customer value as the orientation, vigorously promotes technology research and development and product innovation, constantly improves product structure, improves product quality, improves lean production management, and enhances the brand influence of "Huatao", making the company a world-class competitive transmission machinery manufacturing enterprise. To contribute to the industrialization process of mankind. Our gearboxes included Industrial Standard Gearboxes, Gearboxes for Mining, Gearboxes for Metallurgy,Gearboxes for Petro Chemical, Gearboxes for Wind Energy, Gearboxes for Rubber and Plastics. Our Gearboxes are widely used as Metallurgy rolling mill roller drive. Plastic Film Roller Drive etc Industrial Rollers. They are equipped with excellent quality bearings and Gears. We supply quality electric motors for our gearboxes as well.

Chinaplas, the world′s leading trade show for plastics and rubber industries provides an online and offline sourcing & technology exchange platform, where a well mixture of Chinese and Overseas exhibits are displayed under one roof, for international buyers to look for practical, advanced and innovative materials, machines & solutions, facilitating manufacturing processes optimization, product features enhancement, innovative applications inspiration, business network expansion and collaborative opportunities exploration. The 36th International Exhibition on Plastics and Rubber Industries will take place from April 23 to 26 at the National Exhibition and Convention Center in Shanghai. It will feature 15 exhibition halls and over 4,000 exhibitors from around the world. The event is expected to attract over 250,000 visitors. It's very gold to see our domestic and foreign business partner here. We supply Industry Rollers included Rollers for Plastic film, Rollers for Metallurgy. We supply quality gearboxes and Electric Motors as well.

Abu Dhabi, UAE -Under the main sponsorship of Saudi Paper Group, the Al Furat Group is delighted to announce the 9th edition of the Paper & Tissue One Show, which has evolved from the prestigious Paper One Show launched in 2007. Relocated to the Abu Dhabi International Exhibition Centre (ADNEC) and scheduled for 16-18 April 2024, the event will coincide with Abu Dhabi`s Sustainability Week, marking a significant milestone for industry professionals worldwide. ADNEC, renowned for its state-of-the-art facilities, offers an ideal setting for this expansive exhibition. Its versatile spaces and modern amenities are perfectly suited to accommodate the scale of the Paper & Tissue One Show, fostering an environment conducive to networking, innovation, and business development. Abu Dhabi, chosen as the host city, is rapidly becoming a central hub for the pulp and paper industry. Its strategic location near Dubai, combined with its status as a business and tourism destination, offers unique opportunities for industry and cultural engagement. This year`s show will feature an expanded showcase with over 250 manufacturers and suppliers from 35 countries, and an expected attendance of over 16,000 visitors from 110 countries, highlighting the exhibition`s doubled space and the doubling in visitor registrations. A notable development for this year`s edition is the marketing support provided by the Abu Dhabi Convention & Exhibition Bureau. This partnership is poised to elevate the show`s global prestige and reach, ensuring that the Paper & Tissue One Show receives unparalleled exposure and attracts a wide audience from across the globe. The Bureau`s expertise in promoting major events will be instrumental in highlighting the show`s significance as a must-attend event for industry professionals, manufacturers, suppliers, and buyers alike. In 2024, the Paper & Tissue One Show is setting its sights even broader, extending an invitation not only to the vital HORECA sector but also to supermarkets, hospitals, and mall buyers. This strategic expansion acknowledges the indispensable role these segments play within our industry. April 16-18, 2024 at Abu Dhabi National Exhibition Center we have participate thePaper & Tissue One Show. At here we have meet many of our business partners from South Africa, Algeria, Egypt, Jordan, Lebanon, Iran and Turkey. We supply Industriual Roller, Electric motors, Gearboxes, Bearings to our paper making customers wigh very good quality.